Inventory Reduction and Productivity Growth: Linkages in the Japanese Automotive Industry
利用52家日本汽车公司的历史数据,检验了在制品库存与制造业生产率之间的因果关系,发现库存削减平均每降低10%可带来约1%的劳动生产率提升,且对丰田关联企业效果更显著。
The literature on JIT production suggests a causal link between work-in-process inventory and manufacturing productivity. Such a connection has been described in numerous case studies but never tested statistically. This paper uses historical data for 52 Japanese automotive companies to evaluate the inventory-productivity relationship. We find that firms increased their productivity rank during periods of substantial inventory reduction. More detailed tests suggest that inventory reductions stimulated gains in productivity: On average, each 10% reduction in inventory led to about a 1% gain in labor productivity, with a lag of about one year. Such effects were more immediate for Toyota affiliates, but undetectable for close suppliers of Nissan. These findings imply that inventory reduction served as an important driver of process improvement for many Japanese automotive companies, although some firms emphasized other methods.