Multivariate process monitoring and fault identification using multiple decision tree classifiers
针对单决策树分类器处理多类别时精度下降的问题,提出用多个决策树分别处理少量类别的新模型,同时检测均值偏移和过程变异,实验表明其性能优于单树方法。
Machine learning based algorithms, such as a decision tree (DT) classifier, have been applied to automated process monitoring and fault identification in manufacturing processes, however the current DT-based process control models employ a single DT classifier for both mean shift detection and fault identification. As many manufacturing processes use automated data collection for multiple process parameters, a DT classifier would have to handle a large number of classes. Previous research shows that a large number of classes can degrade the accuracy of a DT multiclass classifier. In this study we propose a new process monitoring model using multiple DT classifiers with each handling a small number of classes. Moreover, we not only detect mean shifts but also identify process variability levels that may cause out-of-control signals. Experimental results show that our proposed model achieves satisfactory performance in process monitoring and fault identification with various parameter settings. It achieves better ARL performance compared with the baseline method based on a single DT classifier.