Classification and prediction of burr formation in micro drilling of ductile metals
研究了铜和黄铜微钻削中出口毛刺的类型与尺寸，用人工神经网络预测毛刺形成，并提出了预测毛刺高度的经验公式，对精密加工有参考价值。
In the micro drilling of precision miniature holes, the formation of exit burrs is a topic of interest, especially for ductile materials. Because such burrs are difficult to remove, it is important to be able to predict various burr types and to employ burr minimisation schemes that consider burrs’ micro-scale characteristics. In the present work, an artificial neural network (ANN) was used to predict the formation of burrs in the micro drilling of copper and brass, along with burr formation/optimisation analysis specialised for micro drills. The influence of cutting conditions, including cutting speed, feed and drill diameter, upon exit micro burr characteristics such as burr size and type was observed, analysed and classified. Based on the results, an empirical equation to predict micro burr height is proposed herein. The classification results were compared with conventional burr cases using burr control charts. Then, micro burr types were predicted by means of an ANN, using the influential parameters as input vectors. The usefulness of the proposed scheme was demonstrated by comparing the experimental and prediction/analysis results.