Reducing energy consumption in serial production lines with Bernoulli reliability machines
研究如何在保持期望生产率的同时最小化伯努利串行生产线的能耗,针对不同规模系统提出了精确分析、聚合方法和启发式算法。
This paper is devoted to developing an integrated model to minimise energy consumption while maintaining desired productivity in Bernoulli serial lines with unreliable machines and finite buffers. For small systems, such as three- and four-machine lines with small buffers, exact analysis to optimally allocate production capacity is introduced. For medium size systems (e.g. three- and four-machine lines with larger buffers, or five-machine lines with small buffers), an aggregation procedure to evaluate line production rate is introduced. Using it, optimal allocation of machine efficiency is searched to minimise energy consumption. Insights and allocation principles are obtained through the analyses. Finally, for larger systems, a fast and accurate heuristic algorithm is presented and validated through extensive numerical experiments to obtain optimal allocation of production capacity to minimise energy consumption while maintaining desired productivity.