Productivity improvement through a sequencing generalised assignment in an assembly line system
研究如何将不同技能的工人分配到装配线工作站以最小化总生产时间,提出混合整数模型和两种数学启发式算法,解决了多周期排序广义分配问题。
This paper considers the assignment of heterogeneous workers to workstations of an assembly line in order to minimise the total production time. As the structure of the system implies that each of the workstations needs at least one worker, thus the problem can be considered as a generalised assignment problem (GAP). The objective is to perform an efficient human resource planning for a specified horizon consisting of several periods. Hence, we present an extension of the generalised assignment problem, consisting of a set of GAPs (one for each planning period) in which each GAP depends on the previous ones. A mixed integer mathematical model is presented for this sequencing assignment problem. The model is solved by an exact algorithm using Gurobi solver. It is proved that the problem is NP-hard and solving the medium and large size instances is not possible by the exact algorithms. Hence, two matheuristic approaches based on the disaggregated formulation of GAP are proposed. The first approach solves the problem through two sub-problems as the transportation formulation and assignment formulation. The second approach solves the problem by decomposition of the problem into several classical GAPs. The approaches are examined by a total of 27 instances. The results illustrate the efficiency of the proposed algorithms in the computational time and accuracy of the solutions.