Design of smart connected manufacturing resources to enable changeability, reconfigurability and total-cost-of-ownership models in the factory-of-the-future
研究了如何将可变性、可重构性和总拥有成本要求融入未来工厂的制造资源技术方案,提出了衡量可重构能力的指标、经济可行性评估模型及设计方法,并通过快速可重构机器人制造单元案例验证。
The fourth industrial revolution requires higher capabilities of changeability and reconfigurability (C–R) of the future factories (FoF), as well as a higher focus on business models that are based on total-cost-of-ownership (TCO) paradigm. Up to date, there are little scientific contributions to deploy C–R into TCO models, as well as to systematic plan and design manufacturing resources such as to facilitate FoF ecosystem. In order to address this issue, this paper introduces research results that show how to deploy C–R, connectivity, smartness and TCO requirements into the technical solutions of manufacturing resources of FoF. Contributions emerging from this research include an index to measure C–R capability of manufacturing resources, a model to assess economic feasibility of a FoF over its lifecycle, as well as a methodology and related tools to design smart connected manufacturing resources with embedded features to facilitate changeability and reconfigurability in a FoF. Theoretical contributions are explained through a case study of a fast reconfigurable robotic manufacturing cell. Preliminary results demonstrate that it is possible to rapid design smart connected manufacturing resources and integrate them into FoF architectures that support convertibility, integrability, modifiability, adaptability, serviceability, scalability, integration of resources from various producers, service clustering and cloud-based services.