Modeling and Balancing for Disassembly Lines Considering Workers With Different Efficiencies
针对拆解线上工人效率不同导致工作站负荷不均的问题,建立了考虑效率差异的拆解线平衡模型,并引入桶队模型,用离散花授粉算法求解,在电视拆解案例中验证了效果。
To achieve sustainable manufacturing of large-scale end-of-life products, disassembly for recycling and remanufacturing has been widely adopted by industries. Disassembly line balancing becomes an important and challenging issue. The disassembly efficiencies of workers are different in the actual disassembly line due to some factors, including disassembly environment, skill level, work enthusiasm, etc. However, efficiency differences are often ignored in previous studies, which ultimately lead to unbalanced workloads among stations. Therefore, this article establishes a disassembly line balancing model that considers workers with different efficiencies and introduces the bucket brigade model into the disassembly line. Its optimization objectives include workload smoothness, cost of workers, disassembly risk, and disassembly demand. To obtain high-quality solutions, a discrete flower pollination algorithm based on problem characteristics is proposed. The performance of the proposed algorithm is verified by comparing it with 11 algorithms. Finally, the proposed model and algorithm are applied to an actual television disassembly case considering workers with different efficiencies, and provide decision makers with multiple disassembly schemes.