单变量轮廓的轮廓内监控及其在工业母线中的应用

In-profile monitoring on univariate profile with application to industrial busbar

IISE Transactions · 2024
被引 2
ABS 3

中文导读

针对传统轮廓监控只能检测完整轮廓后异常、存在滞后的问题,提出一种轮廓内监控方案,利用随机变系数模型和广义似然比检验实时检测过程异常,并通过递归公式提高在线计算效率。

Abstract

In the current research on profile monitoring, most studies treat each profile as a whole to design the monitoring statistic. These monitoring methods can only detect whether there exist some anomalies in the process after a complete profile sample is collected. This leads to a lag between the occurrence of a shift and the signaling of an alarm, which hinders engineers from promptly intervening in the out-of-control process. To address this limitation, an in-profile monitoring scheme is proposed in this article, in which the dynamic influence mechanism of covariates on the response variable is considered. In phase-I, a random varying-coefficient model is utilized to model the dynamic time-varying relationship between covariates and the response variable, and the model parameters are estimated. In Phase-II, for the sequential observations generated by the monitored process, a new monitoring scheme based on the generalized likelihood ratio test is designed. This scheme can adapt to within-profile autocorrelation and arbitrary design points. To enhance online computational efficiency, recursive formulas for calculating the charting statistic are developed. Numerical studies demonstrate that the proposed scheme exhibits a satisfactory and robust monitoring performance. Finally, an application to industrial busbar running process monitoring is given to demonstrate the implementation of the scheme.

统计过程监控轮廓监控工业工程质量控制